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MIG Welding Process

In Gas Metal Arc Welding (GMAW), also known as Metal Inert Gas (MIG) welding, an electric arc is established between the workpiece and a consumable bare wire electrode. The arc continuously melts the wire as it is fed to the weld puddle. The weld metal is shielded from the atmosphere by a portion of the welding torch.

Continuing developments have made the mig process applicable to the welding of all commercially important metals such as steel, aluminum, stainless steel, copper and several others. Materials above .030 in. (.76mm) thick can be welded in all positions, including flat, vertical and overhead.

Key Benefits;

  • The mig welding process provides many advantages in manual and automatic metal joining for both low and high production applications. Its combined advantages when compared to covered (stick) electrode, submerged arc, and tig are:

    • (1) Welding can be done in all positions.
    • (2) No slag removal required.
    • (3) High weld metal deposition rate.
    • (4) Overall times for weld completion about 1/2 that of covered electrode.
    • (5) High welding speeds. Less distortion of the workpiece.
    • (6) High weld quality.
    • (7) Large gaps filled or bridged easily, making certain kinds of repair welding more efficient.
    • (8) No stub loss as with covered electrode.

  • MIG welding is faster.
  • MIG welding requires a moderate level of skills.
  • MIG welding can be done on a wide range of metals.

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