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Gas Mixtures

Gas Mixtures refer to compressed gases that have been combined or blended into a single container.

    The uses for gas mixtures in today's technologically advanced society are virtually limitless. Following is a brief list of applications of some routinely used mixtures.

  • Analytical Mixtures: In addition to pure gases, gas mixtures are used for the operation and/or calibration of analytical instruments. Zero gases (which are usually pure materials certified to contain negligible or known amounts concentrations of a component of interest) are used for flame ionization detector instruments that require gases of low hydrocarbon content to achieve maximum sensitivity. "Zero air" may be used both to zero the instrument (calibrate the instrument to the low end of a concentration range) and to provide oxidant of low hydrocarbon content for the operation of the analyzer.

  • Span gases, which usually contain a minor component of interest at a known concentration level, permit the analytical device to be calibrated at a value corresponding to that concentration. Fuel gas is used in instruments such as those with flame ionization detectors which require that the supply of fuel be enhanced by certain physical properties of diluent. A mixture of 40% hydrogen in nitrogen is common.

  • Pollution Control: Small amounts of nitric oxide, nitrogen dioxide, sulfur dioxide, carbon monoxide, vinyl chloride, various hydrocarbons, and other airborne pollutants are added to air or other gases to calibrate analytical instruments for emission measurements.These are sometimes referred to as EPA Protocol Mixes.

  • X-Ray Fluorescence Spectroscopy: Mixtures containing small amounts of butane in a mixture of helium and neon are used in X-ray fluorescence spectroscopy.

  • Electron Capture: A Mixture of 5% methane in argon is used in electron capture.

  • Special Carrier Gases: These include mixtures such as 8.5 percent hydrogen helium.

  • Sterilizing: Mixtures of ethylene oxide, such as 12 percent with hydrocarbon-12 or 10 to 20 percent ethylene oxide with carbon dioxide, are commonly used in sterilization. Such mixtures require registration with the U.S. Environmental Protection Agency.

  • Medical Applications: A low concentration of carbon monoxide in air is used for diagnosing lung efficiency. Various percentage mixtures of carbon dioxide in oxygen are used for blood gas analysis. Cyclopropane, nitrous oxide, and certain other chemically active gases are used separately and as mixtures for anesthesia. Additionally, carbon dioxide in combination with other gases is used to produce atmospheres for biological study.

  • Nuclear Counter Gases: Gas mixtures of 0.95 percent isobutane in helium and 1.3 percent butane in helium are used as quenching gases in Geiger counters. Mixtures of 4 percent isobutane in helium and 10 percent methane in argon are used on proportional counters.

  • Electronic Component Manufacture: Gases which include low levels of dopants such as arsine, phosphine, diborane, and others in hydrogen, helium, argon or nitrogen are used for forming insulated nitride barriers in integrated circuits. Silane, either pure or in mixtures, is used for silicon deposition. Gas mixtures similar to the ones above but with higher percentage levels of arsine and phosphine are common in the manufacture of compound semiconductors.

  • Welding: Mixtures of oxygen or other gases with argon, carbon dioxide, helium and nitrogen are used for welding.

  • Metallurgical Applications: Hydrogen-nitrogen mixtures (forming gases) are used to produce reducing atmospheres in heat treating applications.

  • Leak Detection: A low percentage of halocarbons, such as halocarbon-12, or helium in air or nitrogen, is used for leak detection.

    Illumination: Mixtures of rare gases with helium, nitrogen or argon are used in lamps, signs, electronic tubes, and other devices.

  • Radioactive Gas Mixtures: Tritium and carbon-14, usually mixed with inert gases, are commonly used as tracer gases. Krypton-85 mixed with air is used for diagnosing heart and brain disorders.

  • Spark Chamber Gases: Generally, a mixture of 70-95 percent neon in helium is used in spark chambers.

  • Laser Mixtures: Mixtures of rare gases with nitrogen, and carbon dioxide with helium, are used for lasers. Excimer lasers use the rare gases mixed with fluorine or hydrogen chloride.

  • Diving Mixtures or oxygen with helium and possibly other diluents are used for deep diving applications.

  • Propellants: Various mixtures of liquefied gases are commonly used in aerosol formulations as propellants.

  • Grades Available Gas mixtures are available in several grades, namely: primary standard, certified standard, and unanalyzed mixtures each having its own preparation tolerance and certification accuracy depending upon the minor component concentration.

    When choosing a particular grade of gas mixture, the application must be considered in order to achieve the desired result with a minimum of cost. For example, gas mixtures used for welding, sterilizing, propellants, curing agents, leak detection, and certain process atmospheres need not be blended to costly high tolerance of primary standard mixtures. However, other applications, such as mixtures used as standard reference materials (SRM's) and certified reference materials (CRM's) used for emission control testing, certain medical mixtures, and some standard blends used for calibration of monitoring instrumentation, require the highest accuracy available.

  • Containers Gas mixtures can be supplied in many different types of containers. These containers can range in size from .25-L glass flasks to jumbo tube trailers. The overriding considerations in choosing a particular container for a given mixture are material compatibility, volume required, and minimum or maximum desired pressure.

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